Here's some pics of where I am now - 6 done and ready for buffing, two more to make up from scratch due to the laser cutting fiasco...
Shaping is slow, since it's done by hand as is the sanding from 120 grit to 400grit.... My hands take a bit of a knock with all the filing and papering -
You can see the two still to be done in the background....
This is what it looks like from the cutters - then it has to be shaped, drilled with a 1.6mm bit, then a recess drilled for the screw head with a 4mm bit, and then the 1.6mm hole bored out to 2mm for the screw to pass through... then shaped, and sanded...
Until it's something like this - then the 4mm holes have to be slightly countersunk at the top and sanded again....
![Image](http://i1194.photobucket.com/albums/aa370/Bugsy7/HPIM1750.jpg)